Duck news

The June 14th experiments with 29 young Pekin ducks revealed that they take at least 3 times as long as chickens to process, and are a lot more difficult to pluck cleanly. Some of them had to be partly or completely skinned. The price therefore needs to be triple the price listed for chickens.

However the time factor is a bigger problem at this time of year than the extra work and skill involved. For every 20 ducks booked we would have to turn away 60 chickens. From June to August this year we are fully booked and adding extra days for chickens, so taking ducks as well would reduce local meat production, and force chicken customers to go off island.

If there is enough interest in duck and goose processing we can assign specific days for it from September onwards, and book more staff on those days. If this might be of interest to you please “Contact us” with your tentative schedule.

Surcharge for extra large chickens

As of August 8th, when the chicks arriving now reach slaughter weight, there will be a surcharge of $2 if they weigh over 3 kg processed.

Salt Spring chickens sometimes grow as large as 4kg, or occasionally even more. This is causing a number of problems during processing because the equipment is not designed to handle such large birds.

The very large birds are usually older, so they are harder to kill and take longer to scald. Fewer can be scalded at one time because only 2 or 3 instead of 4 or 5 fit on the dunker. The plucker likewise cannot hold 5 large birds, and having fewer moving objects in it affects its efficiency, because plucking works better when the birds are tossed around and bump against the rubber fingers and each other. With only 2 birds they don’t make good all round contact with the plucking surfaces.

Big chubby birds also take up more rack space, further limiting what we can do in a day. With 5 or 6 pound birds (very roughly 2.5-3 kg) we can process 150 in a day. With giants it would be 100 or less, and would take double the time.

What is a Salt Spring chicken?

Several kinds of meat chicken are regularly grown on Salt Spring. Until three years ago almost all were the white Cornish crosses. These are usually grown for 8 or 9 weeks, and have a large amount of breast meat and short legs.

Then two new kinds were brought in as chicks by air from Pennsylvania, the Redbro and the Mistral Gris. Both are bred from four different grandparent stocks (this means that they are a 4 way cross, not a breed) and both are now available in western Canada.

This means that it is far easier and possibly a little cheaper to obtain the chicks, and there will be much more flexibility in the hatching season, meaning that chicken will be available for purchase throughout the growing season instead of coming all at once in July and October.

The Redbro and Mistral Gris are both called “rustic broilers” and are ready at about 11 weeks. They are of different ancestry than the Cornish cross and also live several weeks longer, so can be expected to taste a little different. Flavour increases with the age of the bird.

The Redbro has mostly red feathers and is a taller bird with longer legs than the Cornish cross. This means that it has more dark meat. Males and females are not much different in size at 11 weeks.

The Mistral Gris is black and white and resembles a Barred Rock chicken in build and colour. There is more size difference between the genders than with the Redbro. They also are ready at 11 weeks.

What are pin feathers?

When new feathers first come through the skin after a moult they are sharp and bristly and difficult to grasp. These are called pin feathers. Plucking machines cannot remove them. As they grow longer they open out at the tip and look like small paintbrushes. Eventually the feathers lengthen and fluff out and look normal.

Loss of feathers (moulting) and replacement with new ones occurs at regular intervals. Textbooks will tell you when this is expected to occur, so that you can plan slaughter when there are no pin feathers present. However this is not an exact science.

Moulting is somewhat unpredictable, being influenced by breed, age, temperature, light levels and feed. Therefore you need to be able to recognize when your birds SHOULD NOT be sent for slaughter because it is impossible to do a good job of plucking.

Before loading birds for transport run your hand up the breast and if it feels bristly that bird should stay home. If the breast is smooth we can produce a clean carcass.

How to cook a rooster

The abattoir has now processed many small groups of roosters. All were intended for
food, but depending on their age they may need to be cooked in different ways.

Most of these birds are of mixed breed, so were not grown specifically to become meat.
Some may have been the roosters from laying breeds, so they are long and lean with very
little breast meat, but muscular thighs. The texture of the meat from these relatively slow
growing birds will be finer grained and firmer than the very young meat chickens, but if
appropriately cooked will not be tough.

Chickens up to the age of a year do not need special treatment, but should be kept moist
during cooking as the meat layer is thin and there is very little body fat. Older birds
benefit from longer slower cooking. Stewing in the oven, or cooking in a crockpot whole
or cut up, will make the most of this kind of meat, regardless of age.

The old Scottish favourite, Cock-a-leekie, is a sure way to produce a tasty meal from
your surplus mature roosters. Be sure to choose a recipe that simmers the meat and bones
for several hours.

What is pastured chicken?

Pastured chicken is raised out of doors on grass, in contrast to most commercial chicken which is raised indoors in large barns.

“Chicken tractors” are mobile pens that can be pulled onto fresh grass every day or two. They were invented to provide a clean safe environment for the young chickens, where they could live from about 4 weeks old, when they no longer need lights, until ready for harvesting. This gives them access to clean grass and weeds, while provided with feed, water, shade and predator protection.

Pen designs vary tremendously. Most will hold 50 to 70 chickens, and are moved either with a tractor or for the lighter ones by human effort only. Many designs are available on
the internet and many have been built here. Wood is most popular material, but plastic pipe, tarps, and plastic or wire netting have been used. Some have automatic watering systems.

This system provides a safe controlled environment and easy observation of the flock for the owner. It also fertilizes the ground they occupy, leaving a bright green trail where the pens used to be. This management system was made famous by Joel Salatin, who has written books about it and inspired local farmers on his recent visits to BC.

Please click on any image to see a larger version:

Safe transport of chickens

Meat chickens take many weeks to grow, and much time and effort to keep them healthy until the day they become food. Mistakes on that last day can reduce meat quality and value.

Chickens can be damaged by rough handling when picked up for loading, by being pushed into boxes with an opening that is too small, or by being crowded so that they trample and suffocate each other, or peck each other until they draw blood.  All this can be prevented if transport methods are appropriate for the size of the birds.

Plastic chicken crates with a sliding door near the middle of the top are lightweight, easy to clean, well ventilated and available for rent or purchase from Foxglove Farm and Garden Supplies. They can easily be stacked, and can help you count your chickens if you always load the same number to a crate. Many people have made their own wooden boxes that have all these features, but they are usually larger and heavier than the plastic ones and are not as easy to clean.

Some of the chickens received at the abattoir have been in tiptop health, clean and gently handled, with every one in a large batch arriving safely and passing inspection. Others have had an uncomfortable last day, exposed to wind and rain en route and looking very bedraggled and muddy on arrival. Many cages have broken fastenings or an opening that is impossible for one person to operate. Judging by the volume of droppings in the cages it is clear that some owners forget to remove feed on the last day. The abattoir has a covered area for chicken crates but not for trailers or pickup loads, so it is up to you to provide adequate shelter on the road and for the short wait after arrival if you are not using crates. Chicken size may also affect meat quality as very big chickens are too large for the chicken cones and too small for the turkey ones, so are much more difficult to slaughter without damage. The same applies to turkeys too large for the extra large turkey cone, which is why the abattoir staff prefer turkeys that weigh less than 30 lbs live.